Systems Integrator - PLC/HMI Programmer Job at Apptad Inc, Southfield, MI

  • Apptad Inc
  • Southfield, MI

Job Description

Job Summary

We are seeking a highly skilled Systems Integrator - PLC/HMI Programmer with 5-7 years of experience in designing, programming, commissioning, and troubleshooting industrial automation and control systems. The ideal candidate will have strong hands-on expertise in Allen-Bradley (Rockwell), Siemens, IDEC, and other industrial PLC platforms , along with experience in HMI development, industrial networking, system integration, and automation engineering .

Key Responsibilities

PLC Programming & Automation

  • Design, develop, test, and troubleshoot PLC-based control systems.
  • Program and commission automation solutions using:
    • Allen-Bradley (Rockwell Automation) PLCs
    • Siemens PLCs (TIA Portal, Step7)
    • IDEC PLCs
    • Other industry-standard PLC platforms
  • Develop and maintain control logic using:
    • Ladder Logic
    • Function Block Diagram (FBD)
    • Structured Text (ST)
  • Perform system testing, debugging, validation, and commissioning activities.

HMI / SCADA Development

  • Design, configure, and deploy HMI and SCADA applications for industrial automation systems.
  • Hands-on experience with:
    • FactoryTalk View
    • Siemens WinCC
    • IDEC HMI
    • Other HMI/SCADA platforms
  • Develop operator interfaces, alarms, diagnostics, and reporting screens.

System Integration

  • Integrate PLCs with field devices, sensors, actuators, motor drives, motion control systems, and third-party equipment.
  • Interface automation systems with:
    • MES (Manufacturing Execution Systems)
    • ERP Systems
    • SCADA Platforms
    • Industrial IoT Solutions
  • Configure and troubleshoot industrial communication protocols, including:
    • Modbus TCP/IP
    • Modbus RTU
    • OPC
    • Ethernet/IP
    • Profinet

Industrial Networking & Engineering Systems

  • Configure Engineering Workstations with PLC, HMI, and automation software.
  • Configure and troubleshoot managed Ethernet switches and industrial network infrastructure.
  • Support network diagnostics, system performance optimization, and connectivity troubleshooting.

Engineering Documentation

  • Develop and maintain automation design documentation.
  • Generate logic diagrams, control narratives, I/O lists, network architecture diagrams, and system configuration documents.
  • Support FAT (Factory Acceptance Testing), SAT (Site Acceptance Testing), and commissioning documentation.

Required Qualifications

  • Bachelor's degree in Electrical Engineering, Electronics Engineering, Instrumentation Engineering, Automation Engineering, or a related field.
  • 5-7 years of experience in industrial automation, controls engineering, or system integration.
  • Strong expertise in PLC programming, HMI development, and industrial communications.
  • Experience in automation project implementation, commissioning, and troubleshooting.
  • Ability to read and interpret electrical schematics, control drawings, and logic diagrams.
  • Strong analytical, problem-solving, and communication skills.

Preferred Skills

  • Experience in manufacturing, process automation, utilities, or industrial control environments.
  • Exposure to Industrial IoT (IIoT) architectures and data integration solutions.
  • Knowledge of cybersecurity practices for industrial control systems.
  • Familiarity with motion control, VFDs, servo systems, and remote diagnostics.

Job Tags

Temporary work, Remote work

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